Your facility should move product, not people. If your team is spending time manually transporting goods between stations, sorting by hand, or managing bottlenecks on the floor, you are leaving throughput and margin on the table. Creative Packaging Solutions engineers and integrates automated conveyor systems tailored to your facility, product, and throughput goals.
Labor costs are rising. Fulfillment expectations are accelerating. And the floor space you have is fixed. Automated conveyor and sortation systems solve for all three by removing repetitive, manual product movement from human hands and replacing it with engineered, consistent motion that runs shift after shift.
Free your team from manual transport tasks and redeploy them where their judgment and skills create real value. An automatic conveyor system handles the movement so your people can focus on quality, oversight, and throughput management.
Integrating barcode scanning, weighing, and dimensioning directly into the conveyor line eliminates sorting mistakes before they become mis-ships, rejections, or chargebacks.
Overhead routing, vertical lifts, and spiral conveyors allow you to move product through your facility without expanding your footprint. Your building’s cubic space becomes usable operating capacity.
An automated conveyor system engineered for high-speed sortation can exceed 100+ cartons per minute, giving you predictable output that scales with demand.
No two facilities are alike. We design and integrate automatic conveyor systems that match your product mix, line speed, floor layout, and downstream equipment. Our capabilities span the full range of conveyor automation applications.
Cross-belt sorters, shoe sorters, and pop-up wheel diverters route product to the right destination at high speed with consistent accuracy. These systems are engineered for automated sorting conveyor applications where misroutes, label errors, and manual diversion slow throughput and create downstream rework.
Zero-pressure accumulation conveyors allow products to queue and hold without product-to-product contact. This prevents damage during line stoppages, upstream delays, or equipment changeovers, giving you a buffer that protects output without requiring manual intervention.
Chain conveyors, heavy-duty roller conveyors, and pallet transfer systems move pallets, totes, and bulk loads reliably across manufacturing floors and distribution environments. These systems are built for the load, the cycle rate, and the floor conditions of your specific operation.
Hardware without software intelligence is just equipment. Our warehouse conveyor automation systems connect to your existing Warehouse Management System (WMS), Warehouse Execution System (WES), or ERP through controls integration, enabling real-time data exchange, dynamic routing, and performance monitoring. Your conveyor line becomes a data source, not just a transport mechanism.
Purchasing conveyor equipment directly from a single manufacturer seems straightforward until installation day. Equipment compatibility, controls alignment, safety system integration, and line balancing are rarely covered by a hardware sale alone. That is where integrators earn their value.
Creative Packaging Solutions serves as your single accountable partner from concept through commissioning. Here is what that means for your ROI:
Creative Packaging Solutions is an authorized integrator for Wexxar Packaging and Texwrap Systems, and we work closely with leading automation manufacturers including FANUC Robotics to bring you best-in-class equipment backed by engineering expertise.
Automated conveyor systems serve different purposes depending on the facility, the product, and the operation. We bring experience across the industries where conveyor automation creates the greatest impact.
High-SKU environments with tight SLAs need systems that sort fast and route accurately. We engineer automated sorting conveyor systems for high-speed fulfillment, returns processing, and polybag or irregular-item handling where manual methods simply cannot keep pace.
Work-in-process (WIP) transport, robotic cell integration, and inter-department product flow all benefit from a well-engineered conveyor backbone. We integrate conveyor automation with FANUC Robotics systems, packaging lines, and custom assembly cells to create seamless floor-to-finish product flow.
Sanitary design requirements, washdown-rated materials, and temperature-controlled environments demand conveyors built to a higher standard. We engineer food-grade conveyor systems that meet cleanability requirements without sacrificing throughput or line speed.
We follow a structured process, so you always know where your project stands and what comes next.
We start with your operation: your product, floor plan, throughput targets, and constraints. We ask the questions most vendors skip.
Our engineers develop a system layout using 3D modeling to validate clearances, routing logic, and line balance before ordering a single piece of equipment.
We program and configure controls that connect your conveyor system to your existing WMS, ERP, or WES environment. This is where hardware becomes an intelligent system.
Our technicians handle installation, startup, and testing on-site. We do not hand off a machine and leave. We commission the system, train your operators, and confirm performance before we close the project.
Creative Packaging Solutions is based in Lancaster, Pennsylvania, and serves manufacturers, distributors, and production facilities across the contiguous United States. Whether your facility is in the Mid-Atlantic, the Southeast, the Midwest, or beyond, our engineering and installation teams work on-site to deliver and commission your automated conveyor system where you operate.
An automated conveyor system is a long-term asset. We support it like one.
After installation, our team remains available for:
When something goes wrong on your floor, you deserve a partner who picks up the phone and knows your system. That is what we provide.
Our work with leading manufacturers and distributors, including Hanover Foods, Freshpet, Menasha, Fil-Tec, and Surtech Industries, reflects our ability to deliver engineered automation solutions at scale across demanding production environments.
Your conveyor line should not be a bottleneck. If your operation is constrained by manual transport, inconsistent sortation, or aging conveyor infrastructure, Creative Packaging Solutions can engineer a solution that fits your floor, your product, and your throughput targets.
Considering conveyor automation for your facility? You probably have questions about what the right system looks like, how it fits into your existing operation, and what the process involves. We have answered the most common ones below. If you do not see what you are looking for, our engineers are happy to talk through your specific situation.
A standard conveyor moves product from point A to point B without intelligence. An automated conveyor system adds sensors, controls, and software to route, sort, accumulate, and track product based on real-time data. The result is a system that adapts to demand, reduces manual intervention, and feeds actionable data back to your warehouse or production management software.
Key differences include:
The right system depends on your product type, throughput volume, floor layout, and downstream process requirements. Our engineering team begins every project with a discovery phase that evaluates your current operation, identifies constraints, and models a solution before any equipment is specified. There is no one-size-fits-all answer, which is why we do not sell from a catalog.
Yes. Modern automated conveyor and sortation systems are designed to communicate with warehouse management and enterprise resource planning platforms through WCS or WES middleware. Our team handles controls integration for every project, ensuring your conveyor line can exchange data with the systems your operation already relies on.
Conveyor automation creates measurable impact in e-commerce fulfillment, food and beverage manufacturing, contract packaging, industrial manufacturing, and distribution and fulfillment operations. Any facility managing high product volumes, tight accuracy requirements, or labor-intensive manual transport is a strong candidate for automated conveyor systems.
Payback periods vary based on throughput volume, labor costs, and operational complexity. Industry benchmarks generally place payback between two and five years, with labor-intensive operations often reaching that threshold in 24 to 30 months. A proper ROI analysis starts with your specific numbers, which our engineering team can help you work through during the discovery phase.